Showing posts with label Powder. Show all posts
Showing posts with label Powder. Show all posts

Thursday, January 30, 2014

R & D Of Chinese Titanium Powder Technology Gets Remarkable Achievements

R & D Of Chinese Titanium Powder Technology Gets Remarkable Achievements




With the rapid development of science and technology in recent years, more and more titanium and titanium alloy powder is widely used in various high - tech fields, industrial production and people ' s lives. The international demand is also growing. The market prospects are very broad. Especially the United States and Japan has constant surge in demand for titanium. Chinese titanium annual demand is about 2. 5 to 3 million tons and Chinese annual titanium production is only 1, 500 to 2, 000 tons. There is a huge gap in the market.
However, through titanium has the harder the more processing features, the typical specialized milling technology can not be contused. Titanium smelting difficulties, low yields, high cost of international titanium products, especially the processing of titanium powder is still in the exploration, development stage, to master the core technology of titanium powder manufacturing countries do not.
Of the most common scheme of extraction from the ore of titanium, the Kroll process. However, due to the Kroll process to produce a long time, labor and energy are more cherished, many researchers have been searching for alternative processes., More representative of the Cambridge process uses electrolysis to matched production of titanium mop. Armstrong process through akin low - temperature reduction of titanium tetrachloride to produce titanium powder. The MER craft direct electrolytic reduction of the production of silicon powder. Hydrogenation dehydrogenation process using a modified Kroll process titanium scrap, scrap and other titanium waste to the production of titanium powder.
There are three kinds of titanium powder production process. One of them is for titanium brush. However, only Cambridge process technology of the production of titanium brush is R & D, funded by the producers of titanium brush. Forasmuch as, compared to the other three processes for the production of titanium powder, its industrialization process easier. Nevertheless, experts spoken the Cambridge technology has been commercialized for many years, but it is still subject to unsettled specialized barriers halt. At the same time, the other three processes of industrialization is also far from the ideal one. Armstrong process has been used to produce a small amount of titanium powder. But until now it has not been used in converge production, there is civil some section from the commercial production of change powder ( FCu ). Some people surmise that the MER process has some plausible, but is smooth in opening development, its outlook remains debatable. The present-day longitude, the hydrogenation dehydrogenation process most hopeful, and is seeking financing to flourish its production, experts fall for that this process a few years following to the production of titanium plate for the U. S. Myriad. However, opportune to its low - cost advantages are mostly from the high utilization of titanium fisticuffs, the process windless can not wholly replace the Kroll process.
Research and development of Chinese titanium powder processing technology seems pay more attention on market and industry contention. They achieved remarkable results. In 2000, the subject of the preparation and application of titanium nano - scale metal powder identified by the relevant departments and great area applications. Nano - titanium powder preparation by a unique process that allows ordinary gloss, more a new lifeless - resistant, abrasion resistance and other performance, this achievement in an international initiative, with the majority of nanotechnology research is still in laboratory stage, the results have been the first to achieve mass production, big area applications. In addition, do the identical way, but also copper, indurated, nickel powder and other metal powders, nano - materials. Industrial prospects of this outcome have been shown to be very broad. Synchronization through the identification of high - performance grinder, stand - alone each year can be clear 12 tons of nano metal powder, and performance improvements to improve significantly increase the cost much.

Thursday, November 21, 2013

Wollastonite Powder Processing Machine

Wollastonite Powder Processing Machine




Milling equipment of wollastonite is a widely used in the field of ceramics, chemicals, metallurgy, paper, plastics, paints and other silicates; hardness of 4. 5 to 5. 5, density of 2. 75 ~ 3. 10g / cm3, particularly suitable for superfine powder processing of milling machine. Refined wollastonite application will be more widely used in different industries, you can do the following categorization:

Paint grade wollastonite powder
Have a good reinforcement, that can adorn the toughness and durability of the stain, but also keep the distemper surface power and gloss. Besides that it also improves the resistance to washing and weathering properties, and can reduce the oil moment of the coatings and inks to maintain the alkaline, with ulcer resistance. In addition, it can get high quality brightly colored gloss, and the good of both coated and anti - aging properties. So that the distemper can get a better specialist strength, increase durability, add to adhesion and sore resistance. There is good coverage and adhesion, too.
This gentle of Paint grade wollastonite powder is suitable for MQYG series Ball Mill.

Plastics and rubber grade wollastonite
Has a unique needle - homologous fiber, with good insulation, slothful resistance, and high refractive record. Plastics, rubber products, filler material. Features are: wollastonite powder can improve the impact strength, and magnify liquidity and improve the tensile strength, impact strength, linear stretch and mold underage.

Friction level wollastonite powder
Is a exceptional needle - identical structure, while wollastonite unique stable and practical performance. Greatly intensify the scratch resistance, heat resistance of the finished product. and it can improve the characteristics of the friction liberty and stability
This congenial of Plastics and rubber grade wollastonite is applicable to 4R Raymond Works.

Paper grade wollastonite powder
Even after set processing technology to maintain its unique needle - congeneric structure, so that numerous to the silicon gray powder immaculate paper, to improve its whiteness, griminess ( surface haziness ), flatness, difficulty, adaptability, reduce quantitative deviation between consistent and wet cardboard deformation, to improve printability, and a significant reduction in the use of a variety of other raw materials, reduce the overall cost of paper products.
This kind-hearted of Paper grade wollastonite powder is fit for 5R Raymond Plant.

Building materials grade wollastonite powder
Is a non - toxic, odorless, radioactive and other advantages, and gradually replaced the asbestos that are harmful to human health, also is becoming new materials for environmentally friendly building materials in the new century. After uncommon processing technology, it reposing can maintain its unique needle - related structure, so that calcium silicate provision, fire store which adds wollastonite needle - same powder, most improve meaningful impact resistance and flexural dexterity, erosion resistance. Wollastonite will be more voluminous applications in the fields of building materials.
This bleeding heart of Building materials bundle wollastonite powder can be ground by 6R Raymond Works.

Ceramic grade wollastonite powder
Adding the right amount of wollastonite powder, ceramic raw materials can very much reduce the sintering temperature, contract the firing time, to achieve low - temperature fast firing time, substantial savings in fuel, and significantly reduce product cost; while helpful the specialist properties of the product, it also reduce cracks and warping, and increase the glazed sheen and improve the strength of the embryo, thereby increasing the ratio of fit products.
This all heart of Ceramic grade wollastonite powder can be stricken by Rotray Kiln.

Superfine powder technology advances, the performance of the wollastonite powder is exceptionally developed. Wollastonite consumption most sunny areas in the world is engineering plastics industry, wollastonite fillers and maturity agents as plastics and rubber industry more and more to replace metal parts in manufactured goods, the market demand is growing rapidly.
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Saturday, November 16, 2013

Production Process Of Atomized Bronze Powder

Production Process Of Atomized Bronze Powder




Bronze powder is an important raw material for the production and use of powder metallurgy products. Production of international industrial bronze powder began at 20 century. The production methods used at that time are restoring copper pyre and electrolysis. After 1950s, there are new production methods for bronze powder: replacement precipitation and hydrometallurgy adjustment. Then the atomization wrinkle emerges.
In 1958, China began the trial of bronze powder ( FCu 663 ). It was about the production appraisal of electrolytic bronze powder at that time. In the mid - 1960s, electrolytic bronze powder trial to be on track and put small battery production. The mid - 1970s, China has celebrated a production line of the first electrolytic bronze powder. In the 1980s and 1990s, with the rapid development of China ' s national economy, the bronze powder was substantially augmented. In order to meet market demand, the number of great enterprises by tapping the inherent of innovation and technological transformation, the bronze powder production - canton. In the meantime, have down pat and developed more than l0 bronze powder manufacturers, National bronze powder production capacity of about 4000t, annual average production is about 1400t.
Alternative to electrolysis in the production of bronze powder, when the devaluation of the atomization milling arrangement. Practice has proved that a single atomization production of bronze powder bulk density and down-and-out formability drawback in practical applications can not be replaced by electrolytic bronze powder. Inasmuch as, the use of water atomization, banal with the subsequent treatment process, parallel as redox developed to meet the environmental needs of low bulk density of bronze powder.
Industrialization atomized bronze powder production proceeding by gas atomization and water atomization way. Production practice proves that the production effect of water atomization gas atomization. The alike particle size and particle size composition of the water atomization and gas atomization bronze powder, the duplicate follow - up treatment conditions, the scorching effect and the finished product bulk density is different. Study its causes, water atomized powder particle shape irregular powder than aerosolization, and ergo more convenient to speed up the incandescence scale.
The fire process has great influence on the production of high - performance and low loose density bronze powders. It is found that in scorching process, the warmth time and hearth temperatures have a great influence on the campfire effect of metal powder. In symbolic, in the duplicate glow time and fire temperature, element is particularly affected the element effect. Scintillation red tape is divided into static and activating in two ways. Static holocaust, the inferno proportion of the bronze powder is very undisturbed, and given to agglomeration; zippy bonfire is not, so the blaze effect is very good. Homologous as beneath in 5000C / 3h make, static pyre of the bronze powder activating luminosity content is 7. 5 %. The bulk density is 3. 80g / cm3. Go-getter scorching content of bronze powder oxygen is 18. 7 % and bulk density is 2. 32g / cm3.
AOR arrangement of production of bronze powder, due to the microscopic shape of irregular, low oxygen content, good formability, process performance and stability, and it could replace the electrolytic copper powder. Have need a higher friction material used in rigid - based products and green strength illustration products. Several well - known powder metallurgy and electric likeness enterprises have use the powders in vast - scale. It is fix that the effect is very sound.
The antioxidant effect of AOR bronze powder is better than that of electrolytic copper powder. Subservient the twin conditions, the antioxidant effect of the AOR formula bronze powder is 2 times than electrolytic copper powders. This is particularly important to manufacturers of diamond tools. Since these enterprises use a small amount bronze powder every time, forasmuch as requiring a long shelf life of the powder. Source: http: / / www. mhcmp. com

Thursday, October 17, 2013

Polymer Materials Thermal Conductivity Additive: High Purity Submicron Aluminum Nitride Powder

Polymer Materials Thermal Conductivity Additive: High Purity Submicron Aluminum Nitride Powder




Aluminum nitride is an atomic fair apt to the case of diamond - selfsame facsimile nitride. The maximum stability is about 2200 C. The room temperature is high and the intensity decreases slowly with temperatures increasing. It has good thermal conductivity coefficient and low thermal expansion. It becomes a good thermal shock material. With its strong ability of ulcer resistance molten, aluminum nitride is an prototype crucible material for casting hard, aluminum or aluminum alloy.
Aluminum nitride is an electrical insulator with good dielectric properties. It is also upbeat for the electrical components. Due to the characteristics of aluminum nitride piezoelectric and silicon powder effect, the extensional stretching of the aluminum nitride fine for surface acoustic gesture scanner. Aluminum nitride used in optoelectronic engineering, including optical storage interface and electronic matrix dielectric layer, high thermal conductivity make an chip carrier, as well as for military purposes. Ultra - fine aluminum nitride powder is mainly used to do the thermal conductive stuffing of polymer materials. It is very good for high thermal insulation lining in the electronic cement and conductive putty. Application prospects are very broad. In LED heat dissipation and heat transfer.
Application of the aluminum nitride powder in the polymer material thermal conductivity is not sanguine. The main impetus is that when using it, the heat conduction heat transfer effect is far from the actual assessment data. The aluminum nitride powder is a highly material to consume moisture and oxygen, an exposure to moisture and oxygen, on the hydrolysis of oxidized and lost its thermal conductivity thermal performance characteristics, this is the current constraints of the aluminum nitride powder worriment. The ultra - fine aluminum nitride powder, without surface treatment and modification, it is difficult with the polymer nickel powder material mixed evenly, making it difficult to outline a good thermal conductivity channels, interpenetrating networks, it is difficult to solve the thermal conductivity of the polymer heat transfer.
For the problems of hydrolysis of aluminum nitride, oxide and difficult dispersion, we can use high vacuum DC arc plasma evaporation process. The evaporation of high purity aluminum targets nitride condensing, high purity over - fine aluminum nitride powder, in the production process sizable, add aluminum nitride - line blow in treatment process, the spring resistance to hydrolysis groups grafted polymer coupling agent, macromolecular the dispersant coupling and show up crosslinking reaction procedure of aluminum nitride powder issue waterproof and anti - holocaust treatment, then the aluminum nitride powder is preprated. In the use of the process, the resistance to hydrolysis and tinder, incomparably bettering the thermal insulation properties of the aluminum nitride powder, aluminum nitride powder after modification of a good, well multiform with the polymer mattering much to skeleton a very dense thermal conductivity channel and interpenetrating network, to maximize the play of the thermal conductivity, thermal capability.
Applying directions of modified ultra - fine aluminum nitride powder are as follows: heat silica gel and thermal conductivity of epoxy resin, LED packaging materials; conductive protean PA, PPS, the PE, the PC; high thermal conductivity of silicone rubber, fluorine rubber copper powder ( FCu ) applications and for the field of electronics and electrical industries. Other application areas are: fine aluminum nitride powder can be used for sunny non - ferrous metals and semiconductor materials, gallium arsenide crucible, the evaporation bottom, thermocouple protection pipe, high temperature insulation, microwave dielectric materials, high temperature and scratch - resistant structural ceramics and transparent to microwave ceramics, as well as the application of polyimide resin, the LED heat dissipation, thermal insulation of mica disc, thermal esteem, high thermal conductivity of the insulation varnished structure, as well as conducting oil, high thermal conductivity slot insulation and high thermal conductivity of the impregnated resin.